Other 1993 Yamaha WR500 Teardown/Overhaul

SRAD97750

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Staff member
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:thinking: -BIG DAN
 

SRAD97750

Moderator
Staff member
Mounted up my new wrench holders that I got from Christmas.
:thumb:
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Anyways, I'm getting to the end of the FREE part of this rebuild. Here I am breaking down my wheels.

This photo is of a stripped screw I need to extract. First I need to nip the head off this countersunk screw.

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GOT IT! Then I used an extractor to pull the remaining shank.

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Rear rotor and some random swingarm bushings and associated hardware.

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The casualties of the rebuild. Notice the triple clamp nuts.... they welded together and ate threads.... :picard:

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Rear rotor and Sprocket removal

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Random photo

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Tires and tubes. All need replacement.

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Wheel breakdown. Had a really hard time with these rear spokes. They are straight... so they spin in their recesses. Took a few pairs of visegrips and a ton of patience... not to mention the WD40 I used....

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So I added a rotor screw and a rear rim to the list of things that are required. Along with the triple clamp nuts, which worked fine the last time I replaced the steering stem bearings. Must have over tightened the nut. OH well.
Next I'm putting together the shopping list including prices.
Engine teardown coming shortly also. I know some of you have wet dreams including pistons and rods... sickos...
-BIG DAN :thumb:
 

SRAD97750

Moderator
Staff member
Who doesn't like BIG HUBS? :smirk:

Sanding some fairings down. Sanded the tank a little bit also. Needs alot more work...
Thinking about different color schemes.... :thinking:

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-BIG DAN :thumb:
 

SRAD97750

Moderator
Staff member
Only vinyl decals for me! Thinking traditional race numbers, or like a sweet lazer beam!

These are some decals I have done for past bikes

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Frikkin spray paint bombers :pout:
I did remove alot of spray paint... took about 45 minutes, with a palm sander, to sand 2 fairings and half the tank down to fresh plastic. :picard:
Painting plastics sucks.... -BIG DAN:thumb:
 
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