93 RM250 Complete Rebuild

Hey everyone, new to the forum. Recent picked up a 93RM250, bike was in good shape just needed some love and little things. Started up and ran decent, until about an hour into my very first ride. Bike made and odd noise then slowed and died. Tried the Kicker and it was locked up, after a few choice words and pushing the bike back to my trailer I got it home. Pulled the motor, pulled the head and instantly noticed an easy 1/4 inch of play in the rod. The rod was very hard to move and had plenty of play. So I proceed to tear it apart and split the case. Lower rod bearing was smoked but everything else seemed fine. Now I have the crank over at a trusted shop being rebuilt with a new IMS rod kit. I also just bought a list of new parts:
Wiseco Pro Light Piston Kit $121
IMS Rod Kit $56
Hot Rods Crank Bearings $30
Moose Full Gasket and Seal Kit $85
All Balls Counter shaft kit $15
Clymer Service Manual $29
Boysen Super Stock Reeds $32
New Water Pump Impeller/Shaft $35
Power Valve Rod clips $3
Carb Choke/Idle plunger $35
65-67MM Cylinder Hone $40
Uni Air filter $26

Decided I would completely rebuild the motor and get to know the bike for a couple years. I need to know some ballpark jetting ranges. Here's some info... FMF Gnarly with stock silencer, stock PJ carb, boysen super stock reeds, Uni foam airfilter, everything else stock. Sea level, 90 degrees, 70-80% humidity. Im also curious what a good oil mixture to run is? I usually just do 32:1, but I don't know what's best for my application. Im just looking for needle clip height, Main and pilot jet sizes, and a good place to start on my fuel air mixture. If anyone would care to share some pointers or do's and don'ts they would be appreciated. I will post some pictures tomorrow, and keep everyone updated on progress when I receive my crank. Thanks!
 

SRAD97750

Moderator
Staff member
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I can't wait! I love to see a good rebuild come together.
Make sure you post way too many photos for us to gawk at! -BIG DAN:thumb:
 
Couple quick photos...I'll get better ones when I'm home. Bottom of the case where the crank sits has a little damage. Nothing a little sandpaper won't fix.
 

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SRAD97750

Moderator
Staff member
Couple quick photos...I'll get better ones when I'm home. Bottom of the case where the crank sits has a little damage. Nothing a little sandpaper won't fix.
:clap:Ziploc Baggies:clap:
Looks like the wild rod gave the crankcase a mild massage.:shocked:

-BIG DAN:thumb:
 
bobkyle2 tip number 1..... Get OEM crank seals. (Double ...triple check when installing those, on which direction they go in. And i use red locktite on them)

Number 2.... Get OEM head gasket seals.
 
Thanks bobkyle, Wish I would have known that before I bought all my parts. I know you have had a fair amount of quality time with your motor so I better listen. I can't help to ask though... What's your reasoning? Better quality or fitment?. Here's a few more photos. Polished my pipe and painted it because it was a little beat up and rusty. Painted my cylinder and head, did a little cleanup on everything else. Bike threw a chain at one point I'll have that welded up, Should be quite easy. Im really hoping I took my gears and shift forks out in the correct order, If not I assume the service manual will back me up.
 

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Ordered more parts, should be showing up this week. Still waiting on my crank, but I'm getting my crank done by a family friend so he is doing it for next to nothing. So I told him to take his time. Got OEM crank seals just to play it safe. I have one quick question, I managed to bag all my parts and bolts except this little washer. I have no idea what it goes too. I'm pretty sure it doesn't belong in the cases, but I still need to know where it goes. It's just a washer with a flat side, if anyone recognizes it I'm stumped on where it goes. Thanks!
 

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